Helical Rack
Your Leading Helical Rack Supplier
Dongguan Ruixin Automated Equipment Co., Ltd. is a professional manufacturer of precision transmission components for industrial automation, including reducers, hollow rotary platforms, and gear racks. Our rotary indexer tables come in a variety of types, including rotator tables, hollow rotary actuators, and hollow shaft servo motors. These products are widely used in robotics, CNC machine tools, semiconductor equipment, and logistics automation, and we can guarantee a stable, long-term supply.
Why Choose Us?
Advanced Equipment
Ruixin Automation operates a complete manufacturing chain with high-precision processing and testing equipment imported from Germany and Japan, including ZEISS CMMs and Osaka Precision gear testing systems. This ensures stable quality, accurate tolerances, and reliable product consistency for long-term supply.
Professional Service
Our service goes beyond after-sales support and focuses on pre-sales technical consultation and product customization. We work closely with customers to understand application needs, helping reduce purchasing risk and improve project efficiency.
Professional Team
With over 300 employees, our team maintains strict control over product quality and service processes. A dedicated and well-trained after-sales service team ensures clear communication, timely response, and reliable support throughout the product lifecycle.
Broad Market
Our automation equipment is supplied to customers in Europe, North America, and Asia, including markets such as Germany, Italy, the United States, Canada, the United Kingdom, and Southeast Asia. Stable performance and consistent delivery have earned long-term cooperation and positive feedback from international buyers.
Types of Helical Rack
Helical Gear Teeth
As a key part of the medium-duty V-bar guideway rack drive system (comprising V-bar guideways, V-bar racks and rollers with linear contact between rollers and guideways), the helical gear teeth offer high speed, low noise and precise positioning.
Precision Helical
The steel gear rack is a core component of the medium-duty V-bar guideway rack drive system. This system consists of V-bar guideways, V-bar guideway racks, and rollers—with the rollers making linear contact with the guideways to ensure stable and smooth movement.
Helical Rack and Pinion
The Helical Rack And Pinion are belong to the Guideway V bar rack drive system which includes guideway v bar, guideway v bar rack, roller and contact between the roller and guideway is linear.
Steel Gear Rack
The Steel Gear Rack belongs to the Guideway V bar rack drive system(medium duty) which includes guideway v bar, guideway v bar rack, roller and contact between the roller and guideway is linear.
Specifications of Helical Rack
|
D1h6 |
D2 |
Screw Size/Bolt |
Maximum Transmissible Torque(nm) |
|
20 |
31.5 |
M5 |
75 |
|
25 |
40 |
M6 |
140 |
|
31.5 |
50 |
M6 |
175 |
|
40 |
63 |
M6 |
335 |
|
50 |
80 |
M8 |
810 |
|
80 |
125 |
M10 |
2055 |
Functions of Helical Rack
High Transmission Efficiency
The tooth surface of the helical gear has good contact and has good transmission efficiency. Compared with ordinary spur gear transmission, its transmission efficiency is usually higher.
Smooth Operation
Due to the tooth design of the helical gear, the meshing process is smoother, reducing impact and vibration, so it runs relatively smoothly during operation and the noise is relatively small.
Strong Load-bearing Capacity
The helical gear has a large contact area and can withstand greater loads than the spur gear, making it suitable for working under heavy load conditions.
Self-centering
The helical gear rack have a certain self-centering ability during the meshing process, reducing the rolling defects caused by assembly errors, thereby improving the long-term working stability of the system.
Design Flexibility
The combination of helical gear racks can be designed in various forms, which is convenient for realizing motion conversion in different directions and types, and meeting the needs of various applications.
Strong Applicability
Because the parameter configuration of the helical gear can be adjusted, it is suitable for use in mechanical equipment with various transmission requirements, such as automation equipment, machine tools, robots, etc.
Customization Options
Size
Customizable
Material
Customizable
Tooth Profile
Customizable
Surface Finish
Customizable
Application Scope of Helical Rack
Heavy Machinery: In cranes, excavators, and other heavy machinery, gears and racks are widely used in crucial components like lifting systems and transmission systems. They can withstand enormous loads and ensure the stable operation of mechanical equipment.
Industrial Applications: Gears and racks are extensively used in various industrial machinery, including industrial robots, CNC machine tools, lifting equipment, ships, and automobiles. These machines require stable operation and precise positioning, which gears and racks can effectively provide. Their simple structure, smooth transmission, and ability to withstand high loads and high-speed motion make them ideal for such applications.
Aerospace: Gears and racks play a vital role in the aerospace industry. They are used in components like aircraft engines, landing gear, and wings. In the complex environment of high speed, high temperature, and high pressure, gear and rack transmissions guarantee the reliability and stability of mechanical transmission, ensuring the safe operation of aircraft.
Medical Devices: Gears and racks also have important applications in medical equipment. For example, electric surgical beds and X-ray machines require gear and rack transmissions for precise positioning and movement. These devices demand high precision and smooth motion, which gears and racks can effectively meet.
Machining Equipment: In machining equipment, gears and racks are used to achieve precise feed and transmission, ensuring processing accuracy and efficiency. Specific applications include CNC machine tools, milling machines, drilling machines, lathes, and factory automation quick transfer mechanisms and robot arm gripping mechanisms.
Textile Machinery: In the textile industry, gears and racks are used to control yarn tension, tension, and conveying, ensuring uniform distribution of yarn during the textile process and improving the quality of textiles.
Maintenance of Helical Rack
All gearbox and helical gears require consistent visual inspections to make sure that you don't miss any telltale signs of leaks, paint discolouration, excessive vibrations, and others. These can indicate a call for intensive cleaning or replacements.
Everyday cleaning is essential for helical gears and gearboxes working in environmentally challenging areas that have high dust, dirt, and sand levels. Contaminants can contribute to overall engine heating, misalignment, and gear damage.
A regularly lubricated gearbox can avoid overheating problems. The amount, quality, and type of lubrication are essential to achieve optimal engine performance. Consult with your machine's manufacturer about the most compatible lubricators available.
Helical gears and gearboxes can still overheat with daily cleaning and regular lubrication due to several factors. Hence, always check the equipment's temperature using an infrared gun. Measure the gearbox's performance during its peak activities for optimal observation results.
Helical gears can achieve top-notch results if the gearboxes comply with the demands of your operational activities. However, gearboxes deteriorate and their performance decreases over time. Check your machine's helical gearbox rate to make sure it's functioning smoothly.
Payment Terms
T.T with 30% downpayment, 70%before shipment.
Paypal or West Union also accept.
Packaging & Shipping
|
Packaging |
Protective film, cardboard box, wooden crate |
|
Shipping |
By logistics; by shipping; by air. |
FAQ